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class="smartRecpt esmartMargin smartAbs " cpid="1133605" cstyle="Style1" ccolor="Item0" areaId="" isContainer="False" pvid="" tareaId="" re-direction="x" daxis="All" isdeletable="True" style="min-height: 50px; width: 900px; left: 50px; top: 525px;z-index:4;"><div class="yibuFrameContent tem_3_50 productTitleBind_Style1 " style="overflow:visible;;" ><h1 class="w-title">DBK精密薄膜旋切机</h1></div></div><div id="smv_tem_4_25" ctype="productSummaryBind" class="smartRecpt esmartMargin smartAbs " cpid="1133605" cstyle="Style1" ccolor="Item0" areaId="" isContainer="False" pvid="" tareaId="" re-direction="all" daxis="All" isdeletable="True" style="min-height: 41px; width: 955px; left: 18px; top: 592px;z-index:5;"><div class="yibuFrameContent tem_4_25 productSummaryBind_Style1 " style="overflow:visible;;" ><!--article info--> <div class="w-info">德国顶尖PTFE薄膜/车削板一站式旋切技术方案</div> <!--/article info--> <script> $(function () { var text = $("#smv_tem_4_25 .w-info").html(); var placetext = text.replace(new 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<div id="tem_26_16_txt" class="w-detailcontent"> <div class="w-detail"><p style="margin-bottom:8pt; margin-left:0cm; margin-right:0cm; margin-top:0cm"><span style="margin-left:0cm; margin-right:0cm"> </span><img alt="" class="fullScreen" height="411.6" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9028308.jpg" /></p> <p><span style="margin-left:0cm; margin-right:0cm"> </span></p> <p style="margin-bottom:8pt; margin-left:0cm; margin-right:0cm; margin-top:0cm"><span style="margin-left:0cm; margin-right:0cm"> DBK Anlagentechnik GmbH(德薄科公司)是德国设计、制造和销售用于生产PTFE、PE和UHMWPE精密薄膜旋切机的领先供应商，我们是德国联邦中小企业协会(BVMW)的成员。</span></p> <p style="margin-bottom:8pt; margin-left:0cm; margin-right:0cm; margin-top:0cm"><span style="margin-bottom:8pt; margin-left:0cm; margin-right:0cm; margin-top:0cm"> 公司总经理Mr. Theodor Deiters有50多年的丰富从业经验，公司成立20多年来，DBK 旋切机用于生产厚度0.02~6.35mm的薄膜已在北美、中美洲、欧洲和亚洲得到可靠应用。</span></p> <p><span style="font-size:12px"><span lang="EN-US"><span style="line-height:106%"><span style="font-family:"Aptos",sans-serif"><span style="color:black"> </span></span></span></span></span><span style="margin-bottom:8pt; margin-left:0cm; margin-right:0cm; margin-top:0cm">DBK利用其在氟塑料加工领域的多年经验不断开发其产品，以便能够为客户提供加工坯料幅宽<span style="display:none"> </span>达1600mm，直径达800mm高质量的旋切机。</span></p> <p> </p> <p><span style="margin-left:0cm; margin-right:0cm"> DBK精密旋切机搭载德国Gockel(高克尔)精密磨刀机和JOTTEN(琼登)高端钨钢旋切刀，为您提供德国顶尖PTFE薄膜/车削板一站式旋切技术方案！</span></p> <p> </p> <p><span style="margin-left:0cm; margin-right:0cm"> DBK精密旋切机可在最佳工况下车削出最薄0.01mm的薄膜，其高精度归功于其特殊的轴承，能确保整个旋切过程绝对地无振动工作；</span></p> <p> </p> <p><span style="margin-left:0cm; margin-right:0cm"> Gockel精密磨刀机研磨出的旋切刀直线度≤0.005mm/m，可有效控制薄膜/车削板的最小厚度公差；</span></p> <p> </p> <p><span style="margin-left:0cm; margin-right:0cm"> JOTTEN高端钨钢旋切刀经50多道工序精制加工而成，二次元放大300~400倍无缺口，使薄膜/车削板表面完全无刀痕，使用寿命长，减少换刀磨刀频率。</span></p> <p> </p> <p><span style="margin-left:0cm; margin-right:0cm"> 我们一站式方案包括三 个产品：</span></p> <p><strong><span style="font-size:11.0pt"><span style="line-height:106%"><span style="font-family:宋体"> 精密旋切机</span></span></span></strong><span style="font-size:11.0pt"><span style="line-height:106%"><span style="font-family:宋体">、<strong>精密磨刀机</strong>及<strong>高端钨钢旋切刀，</strong>均可分开独立销售。</span></span></span></p> <p> </p> <p style="text-align:center"><img alt="" height="209" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026060.png" width="650" /></p> <p> </p> <p> </p> <p><img alt="" height="25" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026121.png" width="200" /> </p> <p style="margin-left:0cm; margin-right:0cm"> <span style="font-size:11pt"><span style="text-justify:inter-ideograph"><span style="line-height:106%"><span style="font-family:Calibri,sans-serif"><span style="font-family:宋体">生产</span>PTFE<span style="font-family:宋体">聚四氟乙烯或</span>PE<span style="font-family:宋体">聚乙烯薄膜</span>/<span style="font-family:宋体">车削板的专用精密旋切机；把压在芯棒上的坯料装夹在机器的两个主轴之间，使用优质的坯料，可以在该机器上车削厚度为</span>0.02~6.35 mm<span style="font-family:宋体">的薄膜</span>/<span style="font-family:宋体">车削板。</span></span></span></span></span></p> <p style="margin-left:0cm; margin-right:0cm"><img alt="" height="17" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026122.png" width="94" /></p> <p style="margin-left:0cm; margin-right:0cm"><img alt="" height="295" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026123.png" width="310" /> <img alt="" height="366" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026124.png" width="426" /></p> <p style="text-align:center"> </p> <p style="text-align:center"><img alt="" height="16" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026127.png" width="101" /></p> <p style="text-align:center"><img alt="" height="446" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026128.png" width="1194" /></p> <p style="text-align:center"> </p> <p> </p> <p><img alt="" height="27" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026068.png" width="166" /></p> <p style="text-align:center"><img alt="" height="281" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026079.jpg" width="665" /></p> <p> 该机器由基板、驱动装置，夹紧主轴和刀架组成；带驱动装置的主轴位于右侧机柱上，驱动主轴配有一个从动爪，用于固定坯料芯棒；液压驱动的夹紧芯轴位于左侧机柱，芯轴本身不会转动，在其前端有一个活动的弹力锥，液压单元位于左侧机柱上。</p> <p> </p> <p><img alt="" height="133" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026080.png" style="float:left" width="394" /></p> <p style="text-align:center"><img alt="" height="134" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026081.png" width="396" /></p> <p>坯料芯棒被夹持在主轴的从动爪和夹紧主轴活动弹力锥之间，从安全角度设计，只有在液压设备产生所需(最小)压力的情况下，</p> <p>才能进行切膜操作。 </p> <p> </p> <p><img alt="" height="146" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026082.png" width="400" /></p> <p> </p> <p> 刀架配置了没有齿隙的导轨，进给通过两个伺服电机和进给主轴来驱动；旋切刀通过液压夹紧系统固定在机器上，整刀不上螺栓，保证装刀后不变形；刀具上方是一个压尺，用于车削过程中的稳定性。</p> <p> </p> <p style="text-align:center"><img alt="" height="244" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026083.png" width="1012" /></p> <p> </p> <p> 刀架上加装了一个坯料切边装置，使旋切后的薄膜幅宽尺寸一致且不卷边。</p> <p> </p> <p> <img alt="" height="149" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026084.png" width="208" /></p> <p> </p> <p style="text-align:center"><img alt="" height="23" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026085.png" width="438" /></p> <p> </p> <p> </p> <p><img alt="" height="25" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026086.png" style="float:left" width="156" /></p> <p> </p> <p> </p> <p> 与旋切机相结合，DBK提供了一款薄膜卷绕装置，通过带变速箱的伺服驱动器可以与生产的薄膜进行最佳匹配。</p> <p> </p> <p> <img alt="" height="211" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026088.png" width="295" /></p> <p style="text-align:justify"> </p> <p style="text-align:justify"> </p> <p class="Default" style="margin-bottom:0cm; margin-left:0cm; margin-right:0cm; margin-top:0cm"><span style="font-size:12pt"><span style="font-family:Arial,sans-serif"><span style="color:black"><strong><span style="font-size:11.0pt"><span style="font-family:宋体"> </span></span></strong></span></span></span></p> <p style="text-align:center"><img alt="" height="26" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026089.png" width="88" /></p> <p class="Default" style="margin-bottom:0cm; margin-left:0cm; margin-right:0cm; margin-top:0cm"> </p> <p style="text-align:center"><img alt="" height="208" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026090.png" width="601" /></p> <p> </p> <p style="text-align:center"><img alt="" height="216" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026094.png" width="403" /></p> <p> </p> <p> 在卷绕过程中，拉力保持恒定，在操作面板上对芯轴的扭矩进行预设，所需的扭矩级数变化是根据各自的直径自动进行的，对于卷绕较厚的材料，需要对材料加热，借助驱动器的力矩控制来拉紧和卷绕。</p> <p style="text-align:right"> </p> <p><img alt="" height="189" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026095.png" width="536" /></p> <p> 紧邻薄膜拉紧装置的是转向辊、折叠轴承、薄膜卷轴直径的测定、气动卷绕轴；卷绕轴在卷绕区, 用手将薄膜以较低的车削速度固定在卷绕管上，缠绕管在设备中夹紧，折叠轴承将拉紧装置保持在适当的位置，并可轻松地将薄膜卷从机器中取出。</p> <p> 卷绕区中安装了一个包含操作薄膜卷绕装置所需的所有组件的控制面板，薄膜卷绕装置具有一个卷绕定心装置， 在操作面板上可数字显示车削长度。</p> <p> <img alt="" height="301" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026096.png" style="float:right" width="289" /></p> <p> </p> <p><img alt="" height="25" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026097.png" width="153" /></p> <p> </p> <p><img alt="" height="374" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026098.png" width="578" /></p> <p> </p> <p class="Default" style="margin-bottom:0cm; margin-left:0cm; margin-right:0cm; margin-top:0cm; text-align:justify"><span style="text-align:center"> 配电盘配备和布线，用于电子控制和监督旋切机和卷绕设备。设备供应商为西门子和SEW，由西门子PLC控制的编程语言为SIMATIC S7。机器的控制可以存储产品相关数据，如厚度，旋切车削速度、卷绕拉伸力等进行数据库分析。使整套设备可以连续生产0.02mm至6.35mm 厚的薄膜/车削板，最小调节变量为 0.001 mm。</span></p> <p style="text-align:center"><span style="text-align:center"> 旋转臂上的操作面板，带有控制机器的开关元件，操作面板提供以下功能和信息:</span></p> <p style="text-align:center"><img alt="" height="144" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026099.png" width="517" /></p> <p style="text-align:center"> </p> <p style="text-align:center"> </p> <p><img alt="" height="25" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026117.png" width="144" /></p> <p> </p> <p class="Default" style="margin-bottom:0cm; margin-left:0cm; margin-right:0cm; margin-top:0cm; text-align:justify"><span style="font-size:12pt"><span style="text-justify:inter-ideograph"><span style="font-family:Arial,sans-serif"><span style="color:black"><span style="font-size:11.0pt"><span style="font-family:宋体"> 使用优质的坯料，同时也取决于旋切刀的质量、坯料的均匀性、坯料的温度，场地的稳定性等多种因素，可以车削出以下精度的薄膜</span></span><span lang="EN-US" style="font-size:11.0pt"><span style="font-family:"Calibri",sans-serif">/</span></span><span style="font-size:11.0pt"><span style="font-family:宋体">车削板：</span></span></span></span></span></span></p> <p class="Default" style="margin-bottom:0cm; margin-left:40px; margin-right:0cm; margin-top:0cm; text-align:justify"><img alt="" height="494" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026119.png" width="480" /><span style="display:none"> </span> </p> <p class="Default" style="margin-bottom:0cm; margin-left:40px; margin-right:0cm; margin-top:0cm; text-align:justify"> </p> <p class="Default" style="margin-bottom:0cm; margin-left:0cm; margin-right:0cm; margin-top:0cm; text-align:justify"><span class="Default" style="margin-bottom:0cm; margin-left:0cm; margin-right:0cm; margin-top:0cm; text-align:justify"> DBK最大机型SM 1600/800 设计用于旋切坯料最大直径800mm ，旋切坯料幅宽最大1600mm，可将 PTFE 或PE纯料或填料旋切至0.02 mm的薄膜，最佳工况可切薄膜厚度为0.01mm。</span></p> <p class="Default" style="margin-bottom:0cm; margin-left:0cm; margin-right:0cm; margin-top:0cm; text-align:justify"> </p> <p><span class="Default" style="margin-bottom:0cm; margin-left:0cm; margin-right:0cm; margin-top:0cm; text-align:justify"> DBK旋切机的高精确度归功于其特殊的轴承，即使是 0.01mm的最薄薄膜，也能确保整个旋切过程绝对得无振动。 </span></p> <p style="text-align:center"> </p> <p><img alt="" height="25" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026101.png" width="134" /></p> <p> </p> <p style="text-align:center"><img alt="" height="20" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026103.png" width="128" /></p> <p style="text-align:center"><span style="text-align:center"> <strong>-成立于1883年，世界精度最高钨钢刀专用精密磨刀机</strong></span></p> <p style="text-align:center"> </p> <p><span style="text-align:center"> 要车削出精度最高最薄的膜，正确的选用辅助设备如<em><strong>精密磨刀机</strong></em>和<em><strong>高端旋切刀</strong></em>也是非常重要的。</span></p> <p><span style="text-align:center"> 德国Gockel(高克尔)精密磨刀机研磨出的旋切刀直线度≤0.005mm/m，可有效控制薄膜/车削板的最小厚度公差。</span></p> <p> </p> <p style="text-align:center"><img alt="" height="850" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026105.png" width="773" /></p> <p style="margin-bottom:8pt; margin-left:0cm; margin-right:0cm; margin-top:0cm"><span style="text-align:center"> 德国Gockel(高克尔)公司是世界最著名的平面磨床专业制造商之一，位于德国科学之城塔姆施塔特(距法兰克福约25公里)，成立于1883年，在这140多年里Gockel一<span style="display:none"> </span>直走在行业高端的最前沿，代表着行业的高科技、高品质、高精度、高效益、<span style="margin-bottom:8pt; margin-left:0cm; margin-right:0cm; margin-top:0cm">高寿命，是该领域的领导者！在全球磨床业中享有 “<em><strong>世界磨床看德国，德国磨床看Gockel</strong></em>” 的盛誉！</span></span></p> <p style="text-align:center"><img alt="" height="19" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026106.png" width="97" /></p> <p style="text-align:center"><img alt="" height="94" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026108.png" width="360" /></p> <p style="margin-bottom:8pt; margin-left:0cm; margin-right:0cm; margin-top:0cm"> </p> <p style="text-align:center"><img alt="" height="28" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026109.png" width="334" /></p> <p style="margin-bottom:8pt; margin-left:0cm; margin-right:0cm; margin-top:0cm"> </p> <p style="margin-bottom:8pt; margin-left:0cm; margin-right:0cm; margin-top:0cm"> </p> <p style="text-align:center"><img alt="" height="22" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026111.png" width="168" /></p> <p class="Textbody" style="margin-bottom:6pt; margin-left:0cm; margin-right:0cm; margin-top:0cm; text-align:center"><strong><span style="text-align:center">- JOTTEN(琼登)拥有60年研发和制造钨钢硬质合金镶块旋切刀的经验！</span></strong></p> <p style="text-align:justify"> </p> <p style="text-align:center"><img alt="" height="326" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/8899862.png" width="583" /></p> <p style="margin-bottom:0cm; margin-left:0cm; margin-right:0cm; margin-top:0cm; text-align:justify"> </p> <p style="margin-left:0cm; margin-right:0cm"><span style="margin-bottom:8pt; margin-left:0cm; margin-right:0cm; margin-top:0cm"><span style="text-align:center"> JOTTEN(琼登)专注于PTFE旋切机及分切机碳化钨硬质合金刀具的研发和制造，被应用于世界各品牌如德国DBK、必诺Bielomatic、慕勒Muller、帕莎班Pasaban、根堡Jagenberg及E.C.H.WILL等旋切机及分切生产线中的PTFE薄膜及半导体的生产。</span></span></p> <p><span style="margin-bottom:8pt; margin-left:0cm; margin-right:0cm; margin-top:0cm"><span style="text-align:center">采用欧洲优质超细颗粒合金，激光焊接工艺，多道热处理工艺，共50多道工序精密制作，刀片耐用、耐磨、耐冲击、不易变形，二次元放大300~400倍检测刃口无缺口，旋切PTFE车削膜/车削板表面光滑无刀痕，一次可旋切数卷1600×800mm的坯料不用修磨，是氟塑料加工生产线首选刀片。</span></span></p> <p><span style="margin-bottom:8pt; margin-left:0cm; margin-right:0cm; margin-top:0cm"><span style="text-align:center"> 为降低用户成本，我们也把经德国热处理及焊接好的坯料进口到中国，在国内进行打孔、校直，经Gockel精密磨床精加工完成最后十几道工艺。</span></span></p> <p style="margin-bottom:0cm; margin-left:0cm; margin-right:0cm; margin-top:0cm; text-align:justify"><img alt="" height="169" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026116.png" width="805" /></p> <p style="margin-left:0cm; margin-right:0cm"><span style="font-size:12pt"><span style="font-family:宋体"><span style="font-size:10.5pt"><span style="font-family:等线"> 旋切刀是PTFE薄膜旋切机的一个重要部件，薄膜/车削板的厚度公差不仅与旋切机的精度、坯料的质量及温度，室内无尘恒温环境有关，与如何正确选择一把好的旋切刀及掌握磨刀技术也是密不可分的。</span></span></span></span></p> <p style="margin-left:0cm; margin-right:0cm"><span style="font-size:12pt"><span style="font-family:宋体"><span style="font-size:10.5pt"><span style="font-family:等线">硬质合金镶钢旋切刀具有的特性安装在刀架上后，可以使其多种角度与机器、坯料完美配合，满足机器设定的0.001mm最小进刀量<em>，</em>旋切出最薄0.02mm的薄膜(最佳工况可切厚度0.01mm)，从而实现最小厚度公差达到±0.001mm的世界最高水准。</span></span></span></span></p> <p style="margin-left:0cm; margin-right:0cm"> </p> <p style="margin-left:0cm; margin-right:0cm"><span style="font-size:12pt"><span style="font-family:宋体"><span style="font-size:10.5pt"><span style="font-family:等线"> 我们知道实现所需的平行度与刃口的直线度有多么困难，并且在旋切面上最大程度降低薄膜表面粗糙度对于减少刀痕产生的重要性。</span></span></span></span><span style="font-size:12pt"><span style="font-family:宋体"><span style="font-size:10.5pt"><span style="font-family:等线">然而，我们使用现代的测量技术来满足这些标准，用硬质合金制成的旋切刀适用于所有类型的旋切机，长度超过2000mm的硬质合金中没有任何接缝，针孔或刮痕。</span></span></span></span></p> <p style="margin-left:0cm; margin-right:0cm"> </p> <p style="margin-left:0cm; margin-right:0cm"><span style="font-size:12pt"><span style="font-family:宋体"><span style="font-size:10.5pt"><span style="font-family:等线"> 由于这些旋切刀几乎都用于非常特殊且要求非常高的高附加值的产品，因些我们与客户密切合作，可以就所需的尺寸提出合理建议，更换合理刃角角度，使刀和机械达到最佳工作状态。</span></span></span></span></p> <p style="margin-left:0cm; margin-right:0cm"> </p> <p style="text-align:center"><img alt="" height="159" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026113.png" width="715" /></p> <p style="text-align:center"> </p> <p style="text-align:center"><img alt="" height="23" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026114.png" width="391" /></p> <p style="text-align:center"> </p> <p style="text-align:center"> </p> <p style="margin-bottom:0cm; margin-left:0cm; margin-right:0cm; margin-top:0cm; text-align:center"><img alt="" height="107" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/9026115.png" width="420" /></p> <p> </p> <p> </p> <p><img alt="" class="fullScreen" height="37.48894783377542" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/8152424.png" /></p> <p> </p> <p style="text-align:center"><span style="font-size:16px"><strong>产品目录下载:</strong></span></p> <p> </p> <p style="text-align:center"><a href="/filedownload/125360"><img alt="" height="89" src="//nwzimg.wezhan.net/contents/sitefiles3601/18009621/images/2617583.jpg" width="74" /></a></p> <p> </p> <p> </p> <p style="text-align:center"><span style="font-size:16px"><span style="text-align:center"><strong>视频展示：</strong></span></span></p> <p> </p> <p><iframe frameborder="0" height="498" src="https://player.youku.com/embed/XNjM3MjAzMTYyNA==" width="1000">
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